Enhancing Lithium Extraction: Effect of Mechanical Activation on the Sulfuric Acid Leaching Behavior of Lepidolite

Abstract

This study investigated the effect of mechanical activation on the physicochemical properties of lepidolite and the leaching behavior of mechanically activated samples in sulfuric acid (H2SO4). Lepidolite was mechanically activated using a high-energy planetary ball mill (PBM) at 400 RPM with a 20:1 ball-to-feed weight ratio (BFR, g:g) and the samples activated for different durations were characterized for amorphous phase content, particle size, and morphology using various solid analyses. X-ray diffraction (XRD) revealed the progressive amorphization of lepidolite, with the amorphous fraction increased from 34.1% (unactivated) to 81.4% after 60 min of mechanical activation. Scanning electron microscopy (SEM) showed that mechanically activated particles became fluffy and rounded, whereas unactivated particles retained lamellar and angular shapes. The reactivity of minerals after mechanical activation was evaluated through a 2 M H2SO4 leaching test at different leaching temperatures (25–80 °C) and time periods (30–180 min). Although the leaching efficiencies of Li and Al slightly improved at higher leaching temperatures and longer leaching times, the leaching of these metals was primarily governed by the mechanical activation time. The highest Li and Al leaching efficiencies—87.0% for Li and 79.4% for Al—were obtained from lepidolite that was mechanically activated for 60 min under leaching conditions of 80 °C and a 10% (w/v) solid/liquid (S/L) ratio for 30 min. The elemental mapping images of leaching feed and residue produced via energy dispersive spectroscopy (EDS) indicated that unactivated particles in the leaching residue had much higher metal content than mechanically activated particles. Kinetic analysis further suggested that leaching predominantly occurs at mechanically activated sites and the apparent activation energies calculated in this study (<3.1 kJ·mol−1) indicate diffusion-controlled behavior with weak temperature dependence. This result confirmed that mechanical activation significantly improves reactivity and that the residual unleached fraction can be attributed to unactivated particles.