Penerapan Lean Manufacturing dengan Metode Takt Time dan FMEA untuk Mengidentifikasi Waste pada Proses Produksi Steril PT.XYZ

Abstract

PT XYZ is one of the companies engaged in the pharmaceutical sector in Indonesia, as a leading pharmaceutical company in Indonesia and trusted by many people, PT XYZ always strives to provide the best service in terms of meeting market demand (customer), delivered on time (lead time). The requests received always vary every month, a drastic increase in the number of demands will affect the processing time needed to fulfill the demand with the production processing time of a product. This problem can be overcome by analyzing the Takt Time and Cycle Time needed to fulfill requests for October 2020, where the number of requests for product A in October 2020 is 10,560 pcs. The results of the analysis of Fast Time and Cycle Time waste using the FMEA method. There are 3 types of waste, namely waste of waiting time, unnecessary supplies, and scheduling.