Coupling Interval Hyper-Active Drying (IHAD) with Instant Controlled Pressure Drop (D.I.C.) to define new swell-drying processes

Abstract

To respond to the various issues of conventional drying (textural defects of collapse-shrinkage and case hardening, microbiological contamination, poor rehydrability, degradation of active molecules caused by high wet-bulb temperature, weak drying kinetics, and marketing difficulty), swell-drying has proven high relevance in combining conventional drying processes with the Instant Controlled Pressure Drop (D.I.C.). The international team of "Research & Engineering Platform for intensifying Drying Processes (REPID)" has studied phenomenological models and experimental trials combining D.I.C. with new Interval Hyper-Active Drying (IHAD) processes. Currently, IHAD includes interval starting accessibility drying (ISAD), interval infrared airflow drying (IIRAD), and interval microwave airflow drying (IMAD). All these "interval operations" are sandwiched into cycles, each comprising double separate independent mechanisms; a short, hyper-focused active period (that generates and sweeps out vapor to the surrounding environment) alternated by a passive period of internal water diffusion/moisture homogenization. Since surface evaporation is highly intensive, the wet-bulb temperature stays low, although highly effective drying kinetics. Thus, the operation results in avoiding biochemical damage risks. Coupled with the D.I.C. texturing-decontamination, these drying operations are very effective in terms of drying kinetics, energy consumption, and product quality of heat-sensitive solids. It has led to the manufacturing of effective drying equipment.