Beyond the chloride threshold concept for predicting corrosion of steel in concrete

Abstract

All existing models to forecast the corrosion performance of reinforced concrete structures exposed to chloride environments are based on one common theoretical concept, namely, a chloride threshold, as a sharply defined trigger for corrosion, followed by a period of active corrosion. We critically review the resulting treatment of corrosion initiation and propagation as two distinct, successive stages. We conclude that this concept presents a major barrier for developing reliable corrosion forecast models, and that a new approach is needed. In reality, steel corrosion in concrete is a continuous process, that is, rarely separable into uncoupled, sequential phases. We propose that the focus be placed on the quantification of the time- and space-variant corrosion rate from the moment steel is placed in concrete until it reaches the end of the service life. To achieve this, a multi-scale and multi-disciplinary approach is required to combine the scientific and practical contributions from materials science, corrosion science, cement/concrete research, and structural engineering.