Enhancing Interpretability in Drill Bit Wear Analysis through Explainable Artificial Intelligence: A Grad-CAM Approach

Abstract

This study introduces a novel method for analyzing vibration data related to drill bit failure. Our approach combines explainable artificial intelligence (XAI) with convolutional neural networks (CNNs). Conventional signal analysis methods, such as fast Fourier transform (FFT) and wavelet transform (WT), require extensive knowledge of drilling equipment specifications, which limits their adaptability to different conditions. In contrast, our method leverages XAI algorithms applied to CNNs to directly identify fault signatures from vibration signals. The signals are transformed into their frequency components and then employed as inputs to a CNN model, which is trained to detect patterns indicative of drill bit failure. XAI algorithms are then employed to generate attention maps, highlighting regions of interest in the CNN. By scrutinizing these maps, engineers can identify critical frequencies associated with drill bit failure, providing valuable insights for maintenance and optimization. This method offers a transparent and interpretable framework for analyzing vibration data, enabling informed decision-making and proactive maintenance strategies to enhance drilling efficiency and minimize downtime. The integration of XAI with CNNs facilitates a deeper understanding of the root causes of drill bit failure and improves overall drilling performance.