The Use of Vacuum Impregnation of Barley Grain in the Production of Malt for Wort

Abstract

Featured Application: This study shows that the use of the vacuum impregnation process of barley grain for the production of light malt significantly reduces the soaking time of the grain, which speeds up the malt production process without causing significant negative changes in the parameters of wort. Vacuum impregnation is not used in industrial beer production. However, it can be quickly implemented with a small investment, i.e., the purchase of a vacuum pump and vacuum chamber. In this study, the process of the vacuum impregnation of Kangoo barley grain, at the stage of soaking, was used in the production of light malt. The influence of vacuum impregnation on the speed of the water uptake by the barley, at temperatures of 12, 14, 16 and 18 °C, was also analyzed. At this stage of the research, the grain was soaked in water to obtain a moisture content of approximately 42%. The samples for the moisture content tests were taken every 2 h. The grain intended for malt was soaked in an air–water system and was kept submerged in water for 6 h. It was then removed from the water and kept for 18 h. The grain was aerated during the soaking process. The malting and soaking lasted eight days at temperatures of 12, 14, 16 and 18 °C. The samples for further testing were taken daily. Then, each of the samples was dried, following the same procedure. The sprouts were removed immediately after the dried samples contained approximately 4% moisture. Following a 3-month maturation process, the congress wort was produced from the malt. The pH and the extract content in the wort were tested. It was found that the process of vacuum impregnation significantly accelerates the uptake of water by the grain. In almost all cases, the influence of the tested factors on the pH of the wort and the extract content was also observed.