Recycling Tetrafluoroethylene–Perfluoroalkyl Vinylether Copolymer (PFA) Using Extrusion Process

Abstract

Tetrafluoroethylene–perfluoroalkyl vinylether copolymer (PFA) has a broad application ranging from biomedical and aerospace to corroding environments in the chemical industry. Despite a low share in end-of-life products, PFA processing can produce up to 30% of waste. Thus, understanding how recycled fluorinated polymers affect product performance is crucial to ensure primary recycling, besides economic and environmental reasons. In this paper, the utilization feasibility of PFA waste materials is investigated, i.e., recycled PFA (PFAr) in closed-loop recycling. The effect of PFAr loading (5–100 wt.%) on the thermal, mechanical, rheological, and color properties and chemical resistance are studied. Thermal properties and chemical resistance showed no significant changes in all ranges of PFAr content tested. The addition of higher loads of PFAr (≥50 wt.%) leads to a reduction in mechanical properties, particularly stress-strength analysis and elongation at break. However, elastic modulus and hardness have improved concurrently with an increase in the degree of crystallinity. The decrease in complex viscosity and yellowing of the samples occurred probably induced by a polymer chain degradation. Despite that, the addition of up to 10 wt.% of PFAr proved to be an effective alternative to reusing PFA residues based on mechanical recycling.