Needleless Electrospinning of a Chitosan Lactate Aqueous Solution: Influence of Solution Composition and Spinning Parameters

Abstract

The biological activity of chitosan determines its broad application as a biopolymer for non-woven wound dressings fabricated by electrospinning. The electrospinning process is affected by a large number of different factors that complicate its optimization. In the present work, the electrospinning of chitosan lactate was carried out using a needleless technique from water solutions of different compositions. Surface response methodology was used to evaluate the effects of the concentration of chitosan, polyethylene oxide, and ethanol on solution properties, such as viscosity, surface tension, and conductivity, as well as the process characteristics and fiber quality. The viscosity of the spinning solution is determined by the polymer concentration as well as by the interpolymer interactions. The addition of ethanol to the spinning solutions effectively decreases the solution surface tension and conductivity, while increasing the volatility of the solvent, to provide more intense fiber spinning. Atomic force microscopy revealed that the chitosan lactate fibers were obtained without defects and with a narrow thickness distribution. The spinning parameters, voltage, distance between electrodes, and rotation speed of the spinning electrode had insignificant influences on the fiber diameter during needleless electrospinning.