Continuous Flow Fabrication of Block Copolymer–Grafted Silica Micro-Particles in Environmentally Friendly Water/Ethanol Media

Abstract

Polymer-grafted inorganic particles (PGIPs) are attractive building blocks for numerous chemical and material applications. Surface-initiated controlled radical polymerization (SI-CRP) is the most feasible method to fabricate PGIPs. However, a conventional in-batch reaction still suffers from several disadvantages, including time-consuming purification processes, low grafting efficiency, and possible gelation problems. Herein, a facile method is demonstrated to synthesize block copolymer–grafted inorganic particles, that is, poly(poly(ethylene glycol) methyl ether methacrylate) (PPEGMEMA)-b-poly(N-isopropylacrylamide) (PNIPAM)–grafted silica micro-particles using continuous flow chemistry in an environmentally friendly aqueous media. Immobilizing the chain transfer agent and subsequent SI-CRP can be accomplished sequentially in a continuous flow system, avoiding multi-step purification processes in between. The chain length (MW) of the grafted polymers is tunable by adjusting the flow time or monomer concentration, and the narrower molar mass dispersity (Р< 1.4) of the grafted polymers reveals the uniform polymer chains on the particles. Moreover, compared with the in-batch reaction at the same condition, the continuous system also suppresses possible gelation problems.