Preparation of acetylated wood meal and polypropylene composites II: Mechanical properties and dimensional stability of the composites

Abstract

Acetylated wood meals of Sugi (Cryptomeria japonica D.Don) wood were prepared by mechanochemical processing using a high-speed vibration rod mill. Weight percent gain (WPG) of the acetylated wood meals ranged from 7.0 to 35.5 %. Wood-plastic composites (WPCs) containing 50 % acetylated woods were produced by an injection molding technique. The polymer matrix used was polypropylene homopolymer. Maleic anhydride-grafted polypropylene (MAPP) was also used as a compatibilizing agent. The mechanical properties of WPCs in bending and tensile tests were independent of WPG of acetylated wood meals, and the test values for WPCs containing acetylated wood meals were lower than that of unmodified wood meal. The use of MAPP increased bending and tensile strength, but no effect on bending modulus was found. An increase in WPG significantly decreased water absorbability and thickness swelling of WPCs as measured by dimensional stability tests. These results demonstrated that mechanochemical processing is a promising technique for preparing WPC material with improved dimensional stability. The future challenge is to inhibit the decreases in mechanical properties of WPCs containing acetylated wood meals. © 2013 The Japan Wood Research Society.