Big data analysis approach for real-time carbon efficiency evaluation of discrete manufacturing workshops

Abstract

Due to the huge consumption of materials and energy during machining processes, reduction of manufacturing carbon emission is an essential key to decrease the environmental burden of various manufacturing systems. To achieve this target, one critical step is to calculate and evaluate the carbon emissions of machining processes. However, this step is a little difficult for discrete manufacturing processes, because they are always complex and the data sources are diverse. Considering the complexity of discrete manufacturing workshops, a Big Data analysis approach for real-time carbon efficiency evaluation of discrete manufacturing workshops is proposed in an internet of things-enabled ubiquitous environment. Firstly, the deployment of data acquisition devices is introduced to create a ubiquitous manufacturing workshop, and data modeling of production state and carbon emission is described to realize data acquisition and storage. Then, a data-driven multi-level carbon efficiency evaluation of manufacturing workshop is established based on Big Data analysis approaches. Finally, an auto parts manufacturing workshop is studied to verify the feasibility and applicability of the proposed methods. This method realizes the combination of manufacturing Big Data and low-carbon production. Meanwhile, the evaluation method can be used in other production information systems and then assist the production decision-making.