Design of Ultra-low-end Controllers for Efficient Stepper Motor Control

Abstract

This paper lays emphasis on thedevelopment of low cost controllers for stepper motors in contrast to its resource limitations such as memory size, few I/O pins and computing power compared to High-end designs. The microchip AVR ATtiny45 microcontroller was employed alongside a redesigned (reduced-input pin count) pulse distribution circuit for two H-Bridge drivers. The motor can rotate in both directions as well as possible speed control. The concept of the motor control signals was modeled in Matlab/Simulink, firmware was written in Atmel AVRStudio development environment, while theoverall design was carried out in Proteus software followed by Hardware implementation. Total material cost is about $5 which would be less in commercial production cases.