Denitrogenation model for vacuum tank degasser

Abstract

Nitrogen in steel is both beneficial and detrimental depending on grade of steel and its application. To get desired low nitrogen during vacuum degassing process, VD parameters namely vacuum level, argon flow rate and holding time has to optimized depending upon initial nitrogen level. In this work a mathematical model to simulate nitrogen removal in tank degasser is developed and how various VD parameters affects nitrogen removal is studied. Ladle water model studies with bottom purging have shown two distinct flow regions, namely the plume region and the outside plume region. The two regions are treated as two separate reactors exchanging mass between them and complete mixing is assumed in both the reactors. In the plume region, transfer of nitrogen to single bubble is simulated. At the gas-liquid metal interface (bubble interface) thermodynamic equilibrium is assumed and the transfer of nitrogen from bulk liquid metal in the plume region to the gas-metal interface is obtained using mass transport principles. The model predicts variation of Nitrogen content in both the reactors with time. The model is validated with industrial process and the predicted results were found to have fair agreement with the measured results.