Analysis of overturning and vibration during field operation of a tractor-mounted 4-row radish collector toward ensuring user safety

Abstract

The overturning stability and vibration of upland crop machinery under development are important issues for analysis because farms for upland crops are usually uneven, which may cause work-related fatalities, and vibration affects user comfort and reduces the durability of components. In this study, the overturning stability and vibration of a tractor-mounted radish collector were investigated to ensure safety during radish collection. To analyze lateral stability, the center of gravity (CG) of the tractor-mounted radish collector system was calculated mathematically. Then, a simulation was performed to determine the lateral overturning angles at different folding positions of the radish conveyor belt and load conditions, and the results were validated through tests. Vibration sensors were used to measure the vibration levels and the power spectrum density (PSD) was obtained to check the cyclic apparatuses of the major frequencies. The load conditions, different conveyor speeds, and locations were considered as factors affecting the vibration levels. Considering the physical parameters of the tractor–collector system, the analytical overturning angle was 30.5◦. The average overturning angle difference between the simulation and validation was 5◦, and the difference between loaded and unloaded conditions was 2◦. For 0, 45, and 90◦ folding positions of the conveyor belt, overturning angles increased and varied from 0.5 to 1◦. The vibration level was greater under the unloaded conditions and increased with an increase in the conveyor speed. Vibrations under the loaded condition (0.37~0.48 ms−2) satisfied the ISO (International Organization for Standardization) standard (except the first conveyor belt). According to the PSD analysis, high magnitude peaks (>25 dB) appeared frequently in all directions, which indicates a high possibility of damage to the first conveyor belt. This study provides useful information for improving the safety and durability of agricultural machinery for uneven and sloped field conditions.