Reliability Analysis and Optimization for the Brake Drum

Abstract

In order to research the static and dynamic characteristics of drum brake in the braking process and avoid resonance, it is necessary to carry out static analysis and modal analysis of drum brake. By establishing the three-dimensional model of the brake drum and imported to ANSYS for static analysis, the maximum equivalent stress and maximum deformation of the brake drum are obtained. The first, second and third natural frequencies and modal vibration shapes of the brake drum are obtained by modal analysis. Four dimensional parameters are selected as design variables, and the sensitivity is carried out by using experimental design. Taking the maximum deformation, first natural frequency, second natural frequency and mass of the brake drum as the objective function, the multi-objective optimization algorithm is used to optimize the design variables. Based on the optimization design, the six sigma reliability analysis of the brake drum is carried out, and the six sigma reliability analysis method is given in detail. The cumulative distribution graph of the maximum deformation, first natural frequency, second natural frequency and mass of the brake drum are obtained. The analysis results show that the reliability of the brake drum is close to 100%, and then it is judged that the brake drum has high reliability. The research results provide a reference basis for structural reliability analysis.