Research on Hardware-in-the-Loop Test Platform Based on Simulated IED and Man-in-the-Middle Attack

Abstract

With the widespread adoption of intelligent electronic devices (IEDs) in smart substations, the real-time data transmission and interoperability features of the IEC 61850 communication standard play a crucial role in ensuring seamless automation system integration. This paper presents a hardware-in-the-loop (HIL) platform experiment analysis based on a simulated IED and man-in-the-middle (MITM) attack, leveraging built-in IEC 61850 protocol software to replicate an existing substation communication architecture in cyber physical systems. This study investigates the framework performance and protocol robustness of this approach. First, the physical network infrastructure of smart grids is analyzed in detail, followed by the development of an HIL testing platform tailored for discrete communication network scenarios. Next, virtual models of intelligent electrical equipment and MITM attacks are created, along with their corresponding communication layer architectures, enabling comprehensive simulation analysis. Finally, in the 24-h stability operation test and the test of three typical fault scenarios, the simulated IED can achieve 100% of the protocol consistency passing rate, which is completely consistent with the protection action decision of the physical IED, the end-to-end delay is less than 4 ms, and the measurement accuracy matches the accuracy level of the physical IED, which verifies that the proposed test platform can effectively guide the commissioning of smart substations.