Simulation Algorithm for Water Elutriators: Model Calibration with Plant Data and Operational Simulations

Abstract

A dynamic simulation algorithm based on 1‐D transient convection/diffusion transport per particle size class is proposed to simulate a hydraulic classifier operated to selectively remove quartz from an iron oxide concentrate produced by processing the ore from an iron ore mine in northeastern Canada. The calibrated model is used to simulate the operation of dense bed hydraulic classifiers of different sizes and/or under different operating conditions. The simulator predicts the behavior and characteristics of the pulp at different depths within the classifier as a function of time. The simulator is validated by confronting the simulation results to experimental data obtained from sampling industrial and laboratory classifiers. The simulator is then used to assess the role of the fluidization or teeter water and of bed density on the quality of the produced separation of quartz from the valuable iron oxide of the processed ore. The knowledge acquired in the noise‐free envi-ronment of simulation provides clues on the way to manipulate the hydraulic classifier operating variables in a process control strategy for an industrial scale unit.