Characterization of the Passive Inorganic Interphase and Polypyrrole Coatings Formed on Steel by the Aqueous Electrochemical Process

Abstract

Polypyrrole coatings have been successfully formed on steel from aqueous oxalic acid-pyrrole solutions by electrochemical polymerization. Formation of the coatings was found to be dependent on the pH of the reaction solution and the applied current. In acidic medium, the formation of polypyrrole was characterized by an induction (passivation) period before electropolymerization of pyrrole. At the end of the induction period, a crystalline passive interphase was formed. The morphology and composition of the electrodeposited passive interphase and the resultant polypyrrole coatings were investigated by scanning electron microscopy, reflection-absorption infrared spectroscopy, and X-ray photoelectron spectroscopy. Our results reveal that the chemical composition of the passive interphase was similar to that of iron(II) oxalate dihydrate, FeC2O4 · 2H2O, crystals. Size and orientation of the crystalline passive interphase varied with electrochemical process variables. © 1999 John Wiley & Sons, Inc.