Prediction of part shape and associated material properties in hot-press forming using Unite element analysis

Abstract

The hot-press forming of a U-channel was conducted on a boron-steel blank. The die consisted of two separate parts in order to perform the partial quenching process. The cold die was initially at 25 °C while the heated die was set to five different temperatures, namely, 25, 120, 220, 320 and 400 °C. The cooling temperature history, Vickers hardness and springback of the channel were measured. A thermo-mechanical-metallurgical model, which accounts for the prior austenite deformation effect, was successfully implemented in the LS-DYNA explicit solver to simulate the hot-press forming process under partial quenching conditions. The predicted and experimental results were compared and found in reasonable agreement.