Crosslinker reactivity and the structure of superabsorbent gels

Abstract

A 13C-labeled crosslinker (trimethylolpropene triacrylate, TMPTA) was synthesized and copolymerized with acrylic acid while monitoring the relative rates of reaction of the crosslinker and acrylic acid by 13C-NMR. This allowed easy quantification of the concentration of the minor component (croeslinker) in the polymer and monomer mixture to levels as low as 0.02%. Polymerizations were conducted in 5 mm NMR tubes under varied temperature, percent neutralization (pH), and percent solids. Reactivity ratios were determined from the rates of incorporation of the components into the gel by use of the integrated form of the copolymerization equation, and their sensitivity to the above variables was quantified. The relative rate of incorporation of the crosslinker into the gel was exceedingly fast. The reactivity ratio, r1 for acrylic acid, varied from 0.31 (65% neutralization) to 0.77 (unneutralized). The reactivity ratio was affected by the percent solids (solvent effect), but was insensitive to temperature over the range of 55-80°C. It was observed that all of the double bonds of TMPTA were incorporated into gel network as opposed to prior models predicting only two bonds reacting. The reported inefficiency of TMPTA is postulated to be caused by a solubility problem in the monomer mixture. Very low levels of extractables were found in the products even though the crosslinker was consumed by 70% conversion. Based on these data, we propose that a major component of the gel network is graft polymer that forms late in the polymerization onto the crosslinked gel formed earlier. © 1997 John Wiley & Sons, Inc.