Treatment of Dyeing Wastewater Using Foam Separation: Optimization Studies

Abstract

Technological advancement, on the one hand, leads to the enhanced quality of the final product but on the other hand, generates a good quantity of effluent. The wastewater containing dyes which emanates from the textile industry is a cause of worry. Hence, this paper focuses on the treatment of dyeing wastewater using the foam separation process as it offers several advantages over other traditional methods. Methylene blue (MB), owing to its ill effects on the entire ecosystem, has been considered as a model dye in this research work. The objective of this work is to remove MB from wastewater and at the same time, its recovery in the foam phase. The ability of sodium dodecyl sulfate (SDS) and sodium dodecyl benzene sulfonate (SDBS) to perform separation of MB was compared. The following operating parameters were identified: contact time, initial pH of a feed solution, surfactant dose, volumetric flow rate of air, volume of liquid in the column, and concentration of dye; which greatly influence the separation parameters (% removal and enrichment ratio). Keeping in mind the importance of recovering MB from dilute solutions, the method to enhance foam drainage was devised by inserting an inverted funnel in the foam phase. In the presence of inverted funnel, the concentration of MB in the foamate doubled in comparison to the conventional column (without an inverted funnel). The comparison between SDS and SDBS divulged SDBS as a better surfactant to get concentrated solution of MB in the foamate, but the quantity of SDBS required was more. The optimization of operating variables was also done by using the Taguchi method and Grey relational analysis. Finally, the concentration of MB was discovered to be the most responsive operating parameter for both separation parameters.