Bio-based hydraulic fluids and the influence of hydraulic oil viscosity on the efficiency of mobile machinery

Abstract

Leakage of hydraulic oils causes long-term damage to the environment. Every year, a significant amount of hydraulic oil is released into the environment through accidents and leakages. Biohydraulic oils minimize the risk of environmental damage due to their biodegradability and lack of toxicity. Mobile machines offer great substitution potential for biohydraulic oils. The majority of machines are operated with mineral hydraulic oils. Furthermore, in view of decreasing energy resources and rising CO2 emissions, there is a strong interest in reducing the fuel consumption of mobile machines. Triggered by this trend, the power density of hydraulic systems and their components continue to increase. Resulting, the used hydraulic fluid is subject to greater thermal stress and the system thermal of the used fluids are becoming increasingly important. Biohydraulic oils offer a great potential due to their thermal properties, regarding viscosity temperature dependency. Therefore, the content of this article is to consider the influence of hydraulic oil’s viscosity on the efficiency of a crawler excavator. For this purpose, experimental tests are discussed by regarding viscosity related energy losses of hydraulic systems of crawler excavators by using biohydraulic oil. A hypothesis about the dependency of rheological properties of biohydraulic oils on the hydraulic system’s efficiency is formulated.