Optimization Of Production Capacity In Manufacturing Multi Plate 424 Products Using Promodel Simulation At Pt CMP

Abstract

A good production system is one of the important factors to determine the success of production. The integration of every process in production requires that every element in the system work properly. If one of the elements in the production process is jammed, this can cause big problems in the production process, such as a lot of idle time, inappropriate production targets, and so on. One alternative to overcome this is by simulating alternative solutions that have been proposed in a visual form with Promodel student version 7.5 software. The production process of making Multi Plate 424 at PT CMP occurs an imbalance in the machines used, which results in idle time and the length of the process of making the multi plate 424. This problem occurs because there are many piles of material on each of the machines used, so that it has an impact on the length of time for the multi plate. The proposed alternative solution is to reduce the bottleneck on each machine. Based on the simulation carried out between the existing system simulation and the proposed simulation model, there are several results including the schedule time, which is 21037.28 minutes, while the proposed simulation model is 18390,22 minutes with the total entries that enter the finished goods warehouse is 630 pcs