Laser cut interruption detection from small images by using convolutional neural network

Abstract

In this publication, we use a small convolutional neural network to detect cut interruptions during laser cutting from single images of a high-speed camera. A camera takes images without additional illumination at a resolution of 32 × 64 pixels from cutting steel sheets of varying thicknesses with different laser parameter combinations and classifies them into cuts and cut interruptions. After a short learning period of five epochs on a certain sheet thickness, the images are classified with a low error rate of 0.05%. The use of color images reveals slight advantages with lower error rates over greyscale images, since, during cut interruptions, the image color changes towards blue. A training set on all sheet thicknesses in one network results in tests error rates below 0.1%. This low error rate and the short calculation time of 120 µs on a standard CPU makes the system industrially applicable.