Development of recycled blends based on cables and wires with plastic cabinets: An effective solution for value addition of hazardous waste plastics

Abstract

The recycling of polyvinyl chloride (PVC) recovered from the plastic insulations in wires and cables is a rising concern in the current situation due to its hazardous behaviour during recycling. Similarly, high-impact polystyrene (HIPS) and acrylonitrile butadiene styrene (ABS) used in the structural components of electrical and electronic equipment are also generated in large quantities. In the current work, three agendas were fixed: (a) to determine the effect of recycled polymeric material (HIPS and ABS) recovered from different sources on the mechanical property of the polymeric blends; (b) to formulate a high-impact strength blend; and (c) to deduce a mechanism for improved impact strength. The mechanical characterizations were conducted on the entire blends formulated. Among them, the recycled blend composed of recycled PVC (r-PVC) and recycled ABS (r-ABS) (segregated from uninterrupted power supply housing) and recycled HIPS (r-HIPS; collected from television housing) was confined for further physio-mechanical and thermal analysis. Besides, the r-PVC/r-ABS systems had shown better mechanical properties than r-PVC/r-HIPS systems in similar composition. The impact strength of blend r-PVC/r-ABS (70:30) was found to be 250 J/m, which was 200% more than the blend r-PVC/r-ABS (0:100). The compatibility and non-compatibility in PVC/ABS and PVC/HIPS blends respectively were explained with thermal, mechanical and morphological characterizations. Furthermore, a plausible cross-linking mechanism is developed between ABS and PVC, which controls the release of chlorine atoms into the environment.