Organosolv biorefinery: resource-based process optimisation, pilot technology scale-up and economics

Abstract

This tutorial review aims to describe the status of the scaling up of organosolv treatment. It is a process where various lignocellulosic materials are fractionated, selective depolymerization mechanisms are catalyzed, and their main components (polysaccharides, lignin and extractives) can be extracted, separated and isolated using liquid organic solvents such as alcohols, ketones and proton-donating acid molecules. Organosolv fractionation can be applied to several renewable biomasses, allows the production of pure species systems to prepare valuable chemicals, polymers and biomaterial compositions with a related environmental impact, lower than that of classical industrial plants, and optimizes the resource carbon efficiency. However, the high energy consumption for the recovery after dissolution, input costs and feedstock flexibility robustness are slowing down the piloting of commercial operations. As a critical indicator evaluation, a summary of reasons why engineering organosolv is still extremely interesting, together with an overview of the most important organosolv technologies, describing current equipment scale range economics, limitations and market research opportunities, is presented in detail. A variety of sources (wood, straw, bagasse, wastes…), media (water, methanol, ethanol, formates, acetates…) and products (biogas, bioethanol, (nano)cellulose, glucose, furans…) are comparatively benchmarked. Existing (model) validated, demonstrational or patented configurations are collected, listing strengths as well as challenges.