Global Criterion Method based on principal components to the optimization of manufacturing processes with multiple responses

Abstract

The necessity of efficient and controlled processes has increased the demand by employing optimization methods to the most diverse industrial processes. For these cases, the Global Criterion Method is described in literature as a technique indicated for multi-objective optimizations. However, if the problem presents correlations between the responses, this technique does not consider such information. In this context, the Principal Component Analysis is a multivariate tool that can be used to represent correlated responses by uncorrelated components. Given that to negligence the correlation structure between the responses increases the likelihood of the optimization method in finding an inappropriate optimum point, the objective of this work is to combine the GCM and PCA in a strategy able to deal with problems having multiple correlated responses. For this reason, such strategy was used to optimize the 12L14 free machining steel turning process, characterized as an important machining operation. The optimized responses included the mean roughness, total roughness, cutting time and material removal rate. As input parameters, the cutting speed, feed rate and depth of cut were considered. Response Surface Methodology was employed to build the objective functions. The GCM based on principal components was successfully applied, presenting better practical results and a more appropriate location of the optimal point in comparison to the conventional GCM. © 2012 Journal of Mechanical Engineering.