A Brief Review of Cu-Based Catalysts for the Selective Liquid-Phase Hydrogenation of Furfural to Furfuryl Alcohol

Abstract

With the rapid industrialization, excessive reliance on fossil fuels has resulted in energy crises and environmental pollution, driving the search for sustainable alternatives. Biomass-derived resources have emerged as promising candidates to replace fossil-based feedstocks. Among these, furfural (FF) serves as a key platform molecule that can be catalytically hydrogenated to various high-value chemicals, with furfuryl alcohol (FA) representing one of the most valuable products. Currently, Cr-based catalysts remain predominant for the selective hydrogenation of FF to FA. However, the severe environmental toxicity of Cr necessitates urgent development of alternative Cr-free catalytic systems. This study systematically reviews recent advances in FF hydrogenation to FA, providing an in-depth discussion of reaction mechanisms, including adsorption configurations, solvent effects, and side reactions, as well as a comprehensive analysis of structure–activity relationships, involving active metal, support, promoter, and preparation methods. Furthermore, we evaluate the application of the advanced characterization techniques for monitoring the reaction processes. Finally, we propose the future research directions: (1) designing efficient and stable non-noble metal catalysts and (2) elucidating reaction mechanisms via the combined in situ characterization and theoretical calculations. These efforts would facilitate the academic understanding and industrial implementation of the FF-to-FA conversion process.