Effect of the hydrodynamic conditions of electrolyte flow on critical states in electrochemical machining

Abstract

The paper presents the results of experimental studies of electrochemical machining process oriented on occurring in the treatment critical states caused by electrolyte flow hydrodynamic conditions in the gap between electrodes. Material forming in electrochemical machining is carried out by anodic dissolution. In general in ECM process, the essence of the treatment is that the workpiece is the anode and the tool is the cathode. The space between the anode and cathode is filled by electrolyte. The current flow between the electrodes causes anodic dissolution process, resulting in the removal of material from the anode. Choosing in the process of electrochemical machining, respectively: anode and cathode material, electrolyte and processing parameters, such conditions can be created that enable a high process efficiency and smoothness of the surface. Inappropriate selection of machining parameters can cause the emergence of critical states in the ECM, which are mainly related to the flow of the electrolyte in the gap between electrodes. This work is an attempt to assess the occurring critical states in ECM on the example of machining of curved surfaces with any sort of outline and curved rotating surfaces.