Rational Design of α-Fe2O3 Nanostructures via Single/Dual Polymer-Assisted Hydrothermal Routes for High-Performance Asymmetric Supercapacitors

Abstract

In this study, a systematic investigation was undertaken to elucidate the influence of polymeric surfactants such as polyvinylpyrrolidone (PVP), polyethylene glycol (PEG), and their hybrid combination (PVP/PEG) on the structural, morphological, and electrochemical evolution of Fe2O3 electrodes designed for high-performance supercapacitor applications. Fe2O3 nanostructures were synthesized via a controlled hydrothermal route, wherein the surfactant composition was precisely tuned to modulate crystal growth, particle dispersion, and surface active-site density. Detailed physicochemical characterization revealed that hybrid PVP/PEG incorporation induced a hierarchically nanograined morphology with optimized porosity. The optimized PVP/PEG-Fe electrode exhibited the largest CV area, lowest equivalent series resistance (0.33 Ω), and superior areal capacitance of 9.17 F cm−2 at 8 mA cm−2, attributed to accelerated redox kinetics and efficient ion diffusion. Long-term cycling demonstrated remarkable structural resilience, with ~85.1% capacitance retention after 12,000 cycles. Furthermore, an asymmetric pouch-type supercapacitor (PVP/PEG-Fe//AC) was assembled to validate practical performance, achieving a wide potential window of 1.5 V, an areal capacitance of 0.260 F cm−2, energy density of 0.081 mWh cm−2, and coulombic efficiency of 95.73% after 7000 cycles. This work highlights the critical role of cooperative polymer–metal oxide interactions in achieving structural uniformity, optimized electrochemical kinetics, and long-term durability, offering a versatile strategy for engineering cost-effective, high-performance transition metal oxide electrodes for next-generation flexible energy storage devices.