Experimental Investigation of Engineering Materials under Repetitive Impact with Slurry Conditions

Abstract

In some industrial situations, components are subject to repetitive impact in the presence of a slurry. A novel repetitive impact-with-slurry test rig was developed to evaluate the behaviour of a wide range of engineering materials in such conditions. The test materials could be categorised into five main groups – heat treated steels, stainless steels, chromium cast irons, hardfacing coatings and superalloys. Three-dimensional surface topography was used to quantify the depths and volumes of the produced wear scars. Post-test metallurgical examination was also conducted to further evaluate the wear processes. The wear mechanisms could be split into two main groups of materials; ductile materials were observed to plastically deform and hard/brittle materials demonstrated cracking/spalling mechanisms. Hardened martensitic-type materials exhibited the greatest resistance to repetitive impact wear.