Piezoelectric Ceramic/Photopolymer Composites Curable with UV Light: Viscosity, Curing Depth, and Dielectric Properties

Abstract

Four piezoelectric ceramic materials with varying particle sizes and geometries are added up to 30 vol.% to a photopolymer resin to form UV-curable piezoelectric composites. Such composites solidify in a few minutes, can be used in UV-curing-based 3D printing processes, and can achieve improved sensor performance. The particle dispersion with ultrasonication shows the most homogeneous particle dispersion with ethanol, while two other solvents produced similar results. The viscosities of the prepared suspensions show some dependency on the particle size. The curing depth results show a strong dependency on the ceramic particle size, the difference in refractive index, and the particle size distribution, whereby composites filled with PZT produced the worst results and composites filled with KNN produced the highest curing depths. The SEM images show a homogeneous dispersion of ceramic particles. The highest dielectric properties are also shown by KNN-filled composites, while BTO and PZT produced mixed results of dielectric constants and dielectric losses. KNN-filled composites seem to be very promising for further 3D-printable, lead-free piezoelectric composite development.