Study on the NaOH/metakaolin ratio and crystallization time for zeolite a synthesis from kaolin using statistical design

Abstract

The NaOH/metakaolin ratio and crystallization time were studied for the synthesis of zeolite NaA from a sample of kaolin from a Capim mine. The tests were carried out by using statistical design with axial points and replication of the central point. The samples obtained were characterized by X-ray diffraction (DRX), scanning electron microscopy and chemical analysis using a microprobe EPMA. The results showed that there is a relationship between the amount of NaOH added and crystallization time. The tests carried out using the lowest NaOH/metakaolin ratio (0.5) and the shortest time (4 h) produced a non-crystalline material. On the other hand, increasing the NaOH/metakaolin ratio and the crystallization time led to the formation of a NaA phase with a high structural level, but with the presence of a sodalite phase as an impurity.