Investigation on the effect of changing rotary speed and weight bit on PCD cutter wear

Abstract

The research is to determine the optimum range of rotary speed and weight-on-bit value for interbedded formation to reduce PCD cutter wear rate. To simulate an interbedded formation, a combination of limestone as the soft formation and granite as the hard formation is selected. The research is conducted based on analysis of cutter-rock interaction model, wear model and simulation of PCD cutter using finite element analysis in ABAQUS software. The results show that the optimum range of weight on bit and rotary speed for limestone is between 1000 N, 21.4 RPM, and 4000 N, 85.6 RPM, while for granite it is between 1000 N, 21.4 RPM and 3000 N, 64.2 RPM.