An Online Equivalent Series Resistance Estimation Method for Output Capacitor of Buck Converter Based on Inductor Current Ripple Fitting

Abstract

A Buck converter in the DC microgrid is often used to transform high DC voltage to meet the requirements of low voltage loads, where electrolytic capacitors are commonly regarded as the most vulnerable components. A lot of studies have shown that equivalent series resistance (ESR) is the best health indicator for electrolytic capacitors, which means that it is significant to monitor the variation in ESR values for health evaluation. This paper presents a non-intrusive online ESR estimation method of the output capacitor for a Buck converter based on inductor current ripple fitting. In this method, only output voltage is sampled and inductor/capacitor current ripple is fitted by use of the characteristics of output voltage ripple. ESR calculation is implemented based on the orthogonality of the voltage ripple and the fitted current ripple, which has high-precision and anti-noise characteristics. Compared to existing methods, the proposed scheme does not require additional current sensors or high-precision trigger sampling devices, making it a cost-effective solution. Based on the proposed scheme, accurate ESR estimation is achieved for both continuous conduction mode (CCM) and discontinuous conduction mode (DCM). An experimental ESR monitoring system platform is built and experimental estimation results are provided to verify the effectiveness and the precision.