Smart Natural Fiber Reinforced Plastic (NFRP) Composites Based on Recycled Polypropylene in the Presence Kaolin

Abstract

Composites contain double filler material which act as reinforcement and flame retardants of recycled polypropylene (rPP)/kaolin(Kao)/palm oil empty bunch fiber (PEBF) have been succesfully prepared. The composites were synthesized through reactively solution method, using coupling agent PP-g-AA and compatibilizer DVB. The effect of double filler [Kao/PEBF] were investigated flexural strength (FS), inflammability, and morphology. Mechanical testing result in accordance to ASTM D790, the FS of rPP/DVB/PP-g-AA/Kao+ZB/PEBF composite was 48% higher than that of rPP matrix. Moreover, flexural modulus (FM) was significantly improved by 56% as compared to that of rPP matrix. The scanning electron images (SEM) shown good dispersion of [Ka/PEBF] and good filler-matrix interaction. The inflammability testing result which is tested using ASTM D635, showed that the flame resistance of rPP/DVB/PP-g-AA/Kao+ZB/PEBF composite was improve by increasing of time to ignition (TTI) about 857% and burning rate (BR) decreasing to 66% compared to the raw material rPP matrix. In the same time, the addition of 20% (w/w) PEBF as a second filler to form rPP/DVB/PP-g-AA/Kao+ZB/PEBF composites (F5) is able to increase: the FS by 17.5%, the FM by 19%, the TTI by 7.6% and the BR by 3.7% compared to the composite without PEBF (F2).