A Technique for Multi-Parameter Signal Processing of an Eddy-Current Probe for Measuring the Thickness of Non-Conductive Coatings on Non-Magnetic Electrically Conductive Base Metals

Abstract

Featured Application: The presented results can be used in devices for measuring the thickness of a non-conductive coating on non-magnetic electrically conductive base metals and non-metals. The known amplitude-sensitive eddy-current method for measuring the thickness of non-conductive coatings on conductive non-magnetic base metals does not satisfy the accuracy requirements. A primary consideration is the significant influence of a change in the specific electrical conductivity of the base metals on results of measurements. In this study, we developed a technique for measuring the thickness of non-conductive coatings on non-magnetic conductive base metals by using the eddy-current amplitude-phase method and implemented algorithms to process obtained information. Our method considered the influence of the specific electrical conductivity of the base metals by forming a two-dimensional graduation characteristic of the thickness gauge by using several base metals with different specific electrical conductivity. The algorithm for point-in-polygon determination was applied, which allowed us to measure the thickness of the coatings and the specific electrical conductivity of the base metals as independent values. The equipment necessary to construct the two-dimensional graduation characteristic and the algorithm for calculation of the thickness are described in detail.