Stereolithography 3D Printer for Micromodel Fabrications with Comprehensive Accuracy Evaluation by Using Microtomography

Abstract

Micromodels are important for studying various pore-scale phenomena in hydrogeology. However, the fabrication of a custom micromodel involves complicated steps with cost-prohibitive equipment. The direct fabrication of micromodels with a 3D printer can accelerate the fabrication steps and reduce the cost. A stereolithography (SLA) 3D printer is one of the best options because it has sufficient printing performance for micromodel fabrication and is relatively inexpensive. However, it is not without drawbacks. In this report, we explored the capability of an SLA 3D printer for micromodel fabrication. Various parameters affecting the printing results, such as the effects of geometries, dimensions, printing axis configurations, printing thickness resolutions, and pattern thicknesses were investigated using microtomography for the first time. Eventually, the most optimal printing configuration was then also discussed. In the end, a complete micromodel was printed, assembled, and used for fluid displacement experiments. As a demonstration, viscous and capillary fingerings were successfully performed using this micromodel design.