Use of Insect Meals in Dry Expanded Dog Food: Impact of Composition and Particulate Flow Characteristics on Extrusion Process and Kibble Properties

Abstract

This study explored the potential of insect proteins as an alternative to traditional meat and bone meals in nutritionally balanced dry expanded dog food. Four formulations containing black soldier fly larvae meal (BSFL), cricket flour (CF), poultry meal (PM), or fish meal (FM) at 30% inclusion were evaluated using powder rheology, extrusion trials, and analyses of kibble expansion and texture. BSFL and FM had lower specific basic flow energy (<13 mJ/kg) compared to PM and CF (>14 mJ/kg), leading to better flowability and improved extrusion stability and product consistency. High fat and chitin contents in CF and BSFL, respectively, resulted in higher bulk densities (328–382 g/L) than meat-and-bone-meal-based products (304–306 g/L). The insect-meal-based kibbles also had either a fragile (peak crushing force < 7 kg for BSFL) or very hard texture (force > 13 kg for CF). Results from a second experiment showed that including BSFL meal at lower levels (10%) alongside poultry meal mitigated the negative effects on kibble quality while improving process stability. Overall, the study suggests that defatting and partial, rather than complete, replacement of traditional proteins with insect meal could be more viable strategies for producing consistent, high-quality extruded pet food.