Gas-Driven Endoscopic Robot for Visual Inspection of Corrosion Defects Inside Gas Pipelines

Abstract

The internal inspection of corrosion in large natural gas pipelines is a fundamental task for the prevention of possible failures. Photos and videos provide direct proof of internal corrosion defects. However, the implementation of this technique is limited by fast robot motion and poor lighting conditions, with high-quality images being key to its success. In this work, we developed a natural gas-driven pipeline endoscopic robot (GDPER) for the visual inspection of the inner wall surfaces of pipelines. GDPER consists of driving, odometer, and vision modules connected by universal joints. It is designed to work in a 154 mm gas-pressurized pipeline up to a maximum of 6 MPa, allowing it to smoothly pass through bends and cross-ring welds at a maximum speed of 3 m/s using gas pressure driving. Test results have shown that HD MP4 video files can be obtained, and the location of defects on the pipelines can be detected by intelligent video image post-processing. The gas-driven function enables the survey of very long pipelines without impacting the transport of the pipage.