Design of a high precision ultrasonic gas flowmeter

Abstract

Aiming at the problems of substantial pressure loss, small range ratio and contact measurement in traditional gas flowmeters, this paper designs a new type of data-filtering ultrasonic gas flowmeter. The flowmeter is composed of hardware circuits such as STM32F407 (ARM Cortex 32-bit microcontroller) main control chip and high-precision timing chip TDC-GP22 (time to digital converter). The software uses a new data-filtering algorithm combining Kalman filtering algorithm and arithmetic average algorithm to improve the measurement accuracy of ultrasonic gas flowmeter. Through experimental comparison, we find that the filtering algorithm effectively reduces the measurement error of the system. Within the flow range of 0.025–4 m3 /h, the maximum relative error of the system measurement is 2.7404%, which meets the national standard for the measurement error of the 1.5-level instruments. Moreover, it reduces the zero-drift to about one half of the original, which significantly improves the stability of the system. The gas flowmeter has the characteristics of high accuracy, good stability, low power consumption, and the overall performance is significantly improved.