Biomimetic Modification of Waterborne Polymer Coating Using Bio-Wax for Enhancing Controlled Release Performance of Nutrient

Abstract

Waterborne polymer coated controlled release fertilizers (CRFs) are highly valued for their potential to enhance nitrogen use efficiency (NUE) and reduce fertilization labor costs. However, their application in crops with long growth periods, such as rice and maize, is limited by inadequate coating strength and suboptimal hydrophobicity. Inspired by the hydrophobic and anti-fouling structure of lotus leaf cuticles, this study biomimetically modified waterborne polyacrylate-coated urea (PACU) using natural bio-wax including rice bran wax (RBW), candelilla wax (CAW), bees wax (BW) and carnauba wax (CW), along with paraffin wax (PW) as a control. The modifications significantly extended nutrient release duration by 22 d compared to unmodified PACU, with CW providing the longest duration, followed by CAW, BW, RBW, and PW. Additionally, the modification of BW, CAW, and CW exhibited superior hydrophobicity and affinity to polyacrylate coatings, while the inferior hardness and toughness of PW compromised its controlled release performance. Field trials demonstrated that CW-modified CRFs effectively controlled nutrient release in rice and maize, resulting in a 7.2% increase in rice yield and a 37.9% increase in maize yield, as well as an 18.7% improvement in NUE compared to conventional fertilizers. These findings offered a novel approach for hydrophobic modification of waterborne polymer coatings, thereby enhancing the performance and applicability of waterborne polymer coated CRFs in long-season crops.