Feasibility of biochar for low-emission soft clay stabilization using CO2 curing

Abstract

Use of traditional lime-cement binders on stabilizing soft sensitive clays pose a significant challenge for the construction sector to reach Finland's carbon neutrality goals by 2030. Traditional stabilization recipes consisting of cement as binders contributing significantly to CO2 emissions (≅ 500 kg CO2 eq./ton in deep mixing alone). This laboratory study explores the feasibility of achieving near carbon-negative stabilization of soft clay leveraging accelerated CO2 curing (ACC) in biochar (BC) enhanced cementitious composites. BC, a by-product of the biofuel industry, is used as partial replacement of cement (0 %, 10 %, and 50 % of binder) in developing precast cementitious piles. One non-carbonated treatment and two ACC treatments are employed to assess their uniaxial compressive strength, thermogravimetric properties and CO2 sequestration capacity. The results demonstrate that synergistic effects of using BC with ACC not only enhances the compressive strength of the composites but also promotes CO2 uptake due to formation of stable carbonates. BC due to its surface functional groups, honeycomb porous structure, and hydrophilicity facilitated uniform CO2 diffusion in the clay matrix and likely improved internal curing. In ACC treated composites, the replacement of 50 % of cement with BC resulted in sufficient load-bearing capacity (≥50 kPa as per Finnish Guidelines) for both shallow and deep clay layers, making a suitable subgrade media for many types of geotechnical applications. The measured bound CO2 increased gravimetrically from 2 % to 41 % when cement was partially replaced by BC. In case of non-carbonated samples, 10 % partial replacement of BC provided high strength (≥200kPa). Life Cycle Assessment (LCA) of a case study of utilizing BC stabilized clay in deep mixing operations can potentially reduce net carbon emissions to −50 kg CO2 eq./ton.