Generating Synthetic Datasets with Deep Learning Models for Human Physical Fatigue Analysis

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Abstract

There has been a growth of collaborative robots in Industry 5.0 due to the research in automation involving human-centric workplace design. It has had a substantial impact on industrial processes; however, physical exertion in human workers is still an issue, requiring solutions that combine technological innovation with human-centric development. By analysing real-world data, machine learning (ML) models can detect physical fatigue. However, sensor-based data collection is frequently used, which is often expensive and constrained. To overcome this gap, synthetic data generation (SDG) uses methods such as tabular generative adversarial networks (GANs) to produce statistically realistic datasets that improve machine learning model training while providing scalability and cost-effectiveness. This study presents an innovative approach utilising conditional GAN with auxiliary conditioning to generate synthetic datasets with essential features for detecting human physical fatigue in industrial scenarios. This approach allows us to enhance the SDG process by effectively handling the heterogeneous and imbalanced nature of human fatigue data, which includes tabular, categorical, and time-series data points. These generated datasets will be used to train specialised ML models, such as ensemble models, to learn from the original dataset from the extracted feature and then identify signs of physical fatigue. The trained ML model will undergo rigorous testing using authentic, real-world data to evaluate its sensitivity and specificity in recognising how closely generated data match with actual human physical fatigue within industrial settings. This research aims to provide researchers with an innovative method to tackle data-driven ML challenges of data scarcity and further enhance ML technology’s efficiency through training on SD. This study not only provides an approach to create complex realistic datasets but also helps in bridging the gap of Industry 5.0 data challenges for the purpose of innovations and worker well-being by improving detection capabilities.

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Lambay, A., Liu, Y., Morgan, P., & Ji, Z. (2025). Generating Synthetic Datasets with Deep Learning Models for Human Physical Fatigue Analysis. Machines, 13(3). https://doi.org/10.3390/machines13030235

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