Effect of Cutting Tool Structures on CFRP Interlaminar Drilling

Abstract

The interlaminar drilling of CFRPs is a new machining method different from traditional drilling, in which the feed direction of the drill bit is parallel to the interlayer interface. To reasonably select tools for CFRP interlaminar drilling, four different types of tool structures, including twist drills, dagger drills, candlestick drills, and step drills, are employed to conduct interlaminar drilling. The axial force and the morphologies of material damage are extracted, the comprehensive damage factors are calculated, and the relation among tool structures, machining parameters, and outlet damage is analyzed. Results show that the peak axial force induced by the four types of tool structures reduces sequentially. The dagger drill and the candlestick drill tend to cause burrs and large-area surface tears, respectively, while the twist drill and the step drill will lead to more significant 3D tears. Among the four tools, the average comprehensive damage factor produced by twist drills is the smallest, making it more suitable for CFRP interlaminar drilling. In addition, this study establishes a mathematical prediction model for the peak axial force and the comprehensive damage factor and optimizes the process parameter combination of twist drills, with the spindle speed set to 4732.87 r/min and the feed speed to 0.137 mm/r.