Full-Arch, Implant-Fixed Complete Dentures in Monolithic Zirconia and Titanium: A Digital Workflow to Maximize Cost Effectiveness

Abstract

Different techniques can be used to design and manufacture a full-arch, implant-supported prosthesis, and different materials can be chosen for its production, each with its advantages and limitations. One of the possibilities provided by digital tools is their ability to maintain low costs to give more patients the chance to choose this commonly expensive treatment. The present work aims to present a protocol for the realization of full-arch, implant-fixed complete dentures (IFCDs) in monolithic zirconia and titanium. When the analogic master model is obtained, it is scanned to perform the digital wax-up, and the two parts of the prosthesis—a bar in titanium and an aesthetic component in monolithic zirconia—are milled. The dental team must then verify the precision of the milled components on the master model, so that they can be cemented together and delivered to the patient. This technique offers different advantages, in terms of cost sustainability, minimal wear risk for the prosthesis and its antagonists, and ease of re-intervening in the case of complications. The main limitations of the technique may lie in the aesthetic needs of the patient, because of the relatively poor aesthetic performance of monolithic zirconia and the absence of a pink orthopedic component.