Estimations of Compressor Stall and Surge Using Passage Stall Behaviors

Abstract

The predictions of the onset of rotating stall and surge are very important in the preliminary design stage of a compressor. Rotating stall and surge are complex instabilities that cause efficiency loss and reduced pressure rise, and, therefore, compressor designers attempt to avoid them in the design stage. There are many criteria for predicting stability limits, including empirical, theoretical, and numerical investigations in the literature. However, these investigations have important limitations. The present study establishes a new method in which the stall and post-stall behavior of a compressor is estimated by an equivalent reconstructed compressor using special combinations of single-passage flow behavior in different mass flow rates. The combinations are generated such that pre-stall, in-stall, and surge flow regimes and between one and eight stall cells are reproduced in the full-annulus compressor. The method requires the least computational requirements and is time efficient. The results indicate that secondary flow total energy and spectral entropy are indeed correlated with compressor operating conditions. The predictions of the onset of stall and surge for the investigated compressor show good agreement with the experimental data.