Quality inspection plan for imperfect production system with assembly configuration

Abstract

In this study, the model concerning a negative binomial sampling inspection plan is proposed and applied to an imperfect production system with assemble-to-order configuration, where the production system is subject to a Weibull deteriorating process and is operated under an in-control or an out-of-control state. The proposed model of this study contributes to developing an approach which can effectively integrate the considerations of the production system status, the defective rate, the working efficiency of employees, and the market demands with an aim to determine the optimal number of conforming items for inspection with minimum total cost, and the results can be practically applied to the assembly of products in various industries, especially for the prevalent Industry 4.0 in manufacturing.