Effect of pressure on Na0.5La0.5Ni0.3Al0.7O2.5 perovskite catalyst for dry reforming of CH4

Abstract

In this paper, a comprehensive study was carried out on the application of perovskite catalyst in dry reforming of CH4. The perovskite catalyst was prepared using a sol–gel method. The prepared samples were characterized by N2 adsorption/desorption, TPR, XRD, CO2-TPD, TGA, TPO, Raman, and SEM techniques. In addition, the effect of operating pressure, namely, 1 bar, 3 bar, 5 bar, and 7 bar, temperature (500–800 °C) was evaluated. The characterization results indicated that catalysts operated at 1 bar, gas hourly space velocity of 84000 (mL/g/h) gave the best catalytic performance. CH4 and CO2 conversions of 77 and 80% were obtained at 1 bar and at 700 °C reaction temperature. The increase of reaction temperatures from 500 °C to 800 °C increased the reaction rate and hence the methane and carbon dioxide conversions were increased. A unity ratio of H2/CO was obtained at 1 bar for temperatures 600 °C and above. Similarly, the time on stream tests, obtained at a 700 °C reaction temperature, showed that the best ratio in terms of the closeness of unity and the stable profile could be attained when the pressure was set to 1 bar. The TGA analysis showed the drop of mass due to oxidation of carbon deposits, which started at 500 °C. The catalyst operated at 1 bar produced the least amount of carbon, equivalent to 35% weight loss, while the 3 and 5 bar operated catalysts generated carbon formation, equivalent to 65% weight loss. However, the 7 bar operated catalyst resulted the highest accumulation of carbon formation, equivalent to 83% weight reduction. Hence, the TGA profile indicated the relative carbon deposition on the catalyst, which was dependent of the operated pressure and hence confirmed the suitability operation pressure of 1 bar. The characterizations of the Raman, EDX, TGA, and TPO all presented the formation of carbon.