Comparison of geometrical accuracy and surface finish of cam profile generated by wire-EDM and CNC milling machine

Abstract

CAM is a machining element that has a curved groove or curved outline used for converting rotary motion into the form of linear motion or vice versa. The radial cam is a type of cam which having rotating plate or disc with an outer circumference shaped for producing a linear movement to a follower which is held against it. The quality of the final machined component surface depends on the accuracy and surface finish, position, orientation and run-out. The main aim of this paper is to machine a CAM profiles with CNC milling and wire cut EDM process and comparing the surface finish and accuracy of the machined surface with surface roughness tester and coordinate measuring machine (CMM).